MAL Metalliks Pvt. Ltd.
(100% step down subsidiary of Ramkrishna Forgings Limited)

Our Foundry

MAL Metalliks Pvt. Ltd. (MMPL) having a capacity of 14400 TPA through HPML line and 8400 TPA through ARPA line of SG iron & CI castings.

The products mainly cater to the requirements of Medium and Heavy Commercial Vehicles, Railways Components, Bearing Industries and General Engineering.

Facilities

Melting

• Quadritrack 4x1 tons Induction Furnace along with fumes extraction system. Melting Capacity of liquid metal 4 tons/hrs.
• Electrotherm make Induction Melting Furnace 0.75T X 3 With Dynamic Load Manager. Melting Capacity of liquid metal 2.1 tons/hrs.
• We produce all grades of Grey Iron & Ductile Iron or S.G. Iron (Spheroidal Graphite Iron).
• Stringent Process Control over the systems.
• Most modern and safe bulk material handling system.

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Moulding

Any high quality casting begins with a high-quality mould. This concept is clearly embodied in our investments in technology for producing moulds which result in castings with exceptional dimensional accuracy & superior surface finish

DISA MATCH 24” X 28”

• fully automatic mould handling system.
• Box size of 610 X711 X 250mm.
• Mold Capacity 120 molds/hr.

DISA ARPA – 450 (2 Nos.)

• Box size of 585 x 585 x 200 / 250mm.
• Mould Capacity 60 molds/hr.

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Sand Plant

• Intensive rotary mixer equipped with RTC 103 for automation of mixing time, moisture addition, prepared sand discharge time.(capacity:600Kg)
• Prepared sand conveying belt from intensive rotary mixer to the sand storage hoppers.
• Online Knock out with bi-handling System (long travel & cross travel).
• Underground belt conveyor with magnetic pulley for conveying knocked out sand from knock out to return sand storage. Magnetic pulley separates out spilled metal /metal particles.
• Skip charger for conveying knocked out sand from returned sand area to the intensive rotary mixer.

Shot Blasting

• Airless Hanger Type Shot-Blasting Machine
• Tumbler Type Shot Blasting Machine, Single door.
• Y Hanger Type Shot Blasting machine
• Gostol TST: Blasting machines

Core Shop

Automatic Cold Box machine

• Compax Universal make core shooter machine with 20 litre capacity.
• Equipped with an Automatic Cold Box Core Shooting Center with intensive sand mixing plant.
• Galaxy Vertical Core box Machine with 15 litre capacity. .
• Galaxy Horizntal Core box Machine with 5 litre capacity
• Core coating & drying facility.

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Quality Assurance

Products undergo rigorous quality checks at every stage of production. In order to ensure the physical & dimensional properties of our products, We use in-house facilities like:

• Spectroscope
• Methylene Blue Clay Washer Machine
• SMC sand online testing machine
• Tensile testing machine
• Tenso meter
• Hardness tester
• Proof machining capabilities
• 3-Dimensional Co-ordinate Measurement Machine
• Universal Strength Testing Machine
• Mold hardness Tester
• Core Hardness tester
• CMM
• Optical Pyrometer